The rubber molds are now encased in a rigid foam covering and an electric saw is used to expose the shims. Start with post #274 to learn more about this project. Click on picture to enlarge.
Next, the individual rubber and foam-jacketed panels are removed. Below right the clay is pulled off and stored in bins for later use. Below left, notice the steel armature and the styrofoam material that was used to block in the large shapes before the clay was applied and modeled.